MikeL's FreeBSD howto - Addressable LED string DIY version

I got a set of 10 Alitove WS2811 LED strings. The goal is to make a big outdoor display on my fence that can display pretty x-mas scenes, but most importantly, show text such that I can advertize my business.

I happen to have a CanaKit Raspberry Pi 3 B+ laying around. Here's my attempts at making this work.

BTW: Be sure to buy a "tester". You cannot test the lights easily as they need a very specific control signal to even turn on, so you'll need to have a known-good. I got an Alitove SP105E for $18 (probably from Amazon). It's controlled by a free download smartphone app via bluetooth. (See video below of this things default pattern.)

Note that this page is shown in archeological order, namely newest first. If you want to understand the events in order, start at the bottom.


[20231206]
In the previous notes, you'll see where I was disappointed by the ridiculously long duration of the .show() call - this is so slow that I cannot do any sort of smooth scrolling action. I had an idea, namely "does it always address every bulb, or only those that change?". A lot of my screens are written rather quick-n-dirty, namely I just redraw the whole screen, background and all. So I added an optimization to my set_pixel() routine, to skip setting the value if the requested colors are unchanged, thinking maybe the NeoPixel library keeps a "dirty-bit". Nope - no difference. I guess the only way to get to that last bulb is to go through all the previous, so it's just going to take time.

I did find an article that discusses this, but it seemed like I should be getting no worse than 100ms, as opposed to the near 500ms it seems to be taking.


[20231116]
Notes on expanding:
Bear in mind my original purchase was 10 strings of 50 bulbs, laid out in a 44x11 pattern. This proved to be inadequate to put out readable characters at the roughly 400' distance to the road below my property. The character set I hand-built is 10 bulbs wide by 8 high which was the minimum I could make that would still be legible at any distance. At that time I realized by going to full string 50 wide rows, this not only avoided the "dead spots" between rows (now there'd be a connector at the row changeover instead of another bulb), but also gave me 5 chars instead of just 4. That's when I converted to 50x10 (see 20221125 below).

Next I realized I'd have to fix the string displayer to double the characters in both height and width in order for them to be readable from the highway. I didn't get to that software work until 2023, I didn't change the character set, I just fixed the displayer routine to be able to take a size multiplier and now use 2. With characters 20x16 they're quite visible at that distance.

This year I decided to expand by a second panel, identical to the first of 50x20, and I'll put them inline so that from a distance it's effectively a 100x20 screen. When I went to buy the strings, they had a discount if you bought 5, so I went ahead and got 6, allowing me to make 3 more panels.

I went ahead and built the 2nd panel, hooked it onto the end of the first, added it to my layout array, and I was off and running (daytime video and night video)! (Note the double size lettering - it is now readable from the highway), although it's only 5 characters wide. (Compare to 20221125 video.) In the daylight video, you can also see the vineyard lights all around.

While I had the 2 panels side-by-side in the shop, I did a quick test by hanging some of the extra strings off the end of this thing, and discovered that a single GPIO PWM pin (I'm using GPIO 18), can only drive 2048 bulbs, so my two panels is all I get... (Ah, but see below!)

When you initialize the neopixel object, you have to give it a GPIO number. I thought I read somewhere that GPIO19 was a second PWM pin, but the initializer says nope. I did some googling and found a reference that 10, 12, 18 and 21 were all usable this way. I whipped up a quick-n-dirty little test app to see if I could get the neopixel object to use other pins. I got it to work with pin 21. I then updated the program enough to see if the program could create neopixel objects for BOTH pins, and control them simultaneously - yes, it works, yay! As mentioned above, I read that there were 4 pins that could be used for this. From my testing on the protoboard, this is not quite true. Although the neopixel lib allows you to initialize with these 4, GPIO10 simply does not do anything; and GPIO12 simply duplicates GPIO18. So this year, I'll leave it with the 4 panels.

So I've expanded the layout array to include an offset to a pin number. I can now go to 2 panels of 50x20 on each of 2 pins, thus giving me an effective screen of 200x20.

Cute video - I've almost completed panel #3, when the cat showed up in the shop to see what I was doing.

Here's an intermediate with 3 panels (daytime). Note the reduced smooth-scroll speed - each panel slows it down dramatically.

Here's the final result in 2023 - 4 panels of 50x20 adjacent and programmed as a single 200x20 screen. Video in daylight with netting visible, and dark (both closeup). And one from near the highway with all 4 panels. Here's a newer one (closeup) with the cute little Christmas tree duplicated to each panel.

Compare 2021 to 2023!

Note to self: Convert iPhone .MOV files to something the rest of the world can actually use (.mp4):
    ffmpeg -y -i IMG_7523.MOV -c:v libx264 -strict -2 -movflags +faststart -loglevel quiet -threads 2 IMG_7523.mp4

Note how the two halves (left vs. right) jump differently - this is the two spearate neopixel.show() calls happening. They are done one immediately after the other, but there's still a notable jump. The .show() call takes a significant amount of time, I'd guess something like 250ms. This is enough to make it jerky. Next year I may have to put the whole thing up and "interlace" with rows going all the way across so the difference will be horizontal instead of vertical. I don't know if this would be an improvement, it's just an idea. Also possible would be to multithread the app - I don't even know if Python is able to do that - sure wish I could do this in Perl!


[20231114]
More notes on networking.
I had to manually add my nameserver to /etc/resolv.conf. But a reboot will wipe out your changes. To fix this, you must edit /etc/resolvconf.conf, and replace
  resolve_conf="/etc/resolv.conf"
with:
  resolve_conf="NO"

Next, you'll need to add your fixed IP as follows:
Edit /etc/network/interfaces.d/interfaces
adding something like:
  auto eth0
  iface eth0 inet static
   address 63.226.250.179
   netmask 255.255.255.248
   gateway 63.226.250.182
   broadcast 63.226.250.182
   dns-nameservers 63.226.250.182 207.229.65.53

And finally:
Edit /etc/dhcpcd.conf, adding blocks like:
  interface wlan0
  static ip_address=192.168.0.179/24
  static routers=192.168.0.1
  static domain_name_servers=207.229.65.53
  static domain_search=

  interface eth0
  static ip_address=63.226.250.179/24
  static routers=63.226.250.182
  static domain_name_servers=207.229.65.53
  static domain_search=

I also tried raspi-config as su -- nope.

This photo is my test jig, with a 2nd rPi and a protoboard with fanout board.

Now a quick reminder on how to plug the thing back in when it's been disassembled...
Raspberry Pi Pinout Guide
Pin 1 is closest to the edge - away from the network connector. On your protoboard, pin 1 is the end showing the power connections, namely the brown end wire on the ribbon. Why couldn't they have used a freakin polarized connector?


Photo is my production setup - in use, outdoors.

Oh, and BTW - I went to a "large" Sockitbox this year. I now have 20 little connectors for outgoing power, and it was getting rather crowded in there. Shown is with 3 panels wired in, you can see a handful of connectors at the bottom right ready for the 4th panel.

Note also that it is sitting on an upsidedown milk crate. Without this, the display will work, but the WiFi is not able to bind, meaning you cannot get in via ssh to make changes. The height of the milk crate seems to be enough to get to my house WiFi about 300' up the hill.

Also note that the rPi is in a plastic case (bottom only) so that if it were to slip around inside the box, it would not get shorted out on the metal power supply case. Any interference from being so close to a switching power supply and a 110V power strip has not been a problem - WiFi does work.


[20231017]
Super quick note on noobs config. To add a wifi node to noobs, you need to edit /etc/wpa_supplicant/wpa_supplicant.conf
I was having trouble with maintaining a connection in my test area, and had to add an extra wifi/router (used an old unused DSL modem) in the shop.

A problem I put up with all last year, was that I could not get autostart at boot to work. When I just tried calling it out directly, I would get a successful startup, but it would suddenly go all wonky after a few seconds. I assumed this was due to a second process starting as this script is called at each runlevel, so I added code to the main python script to exit if duplicate instance. Still no joy.
I tried only invoking on a single runlevel and such, but never got a startup at all. The last thing I tried was to simply add a 15 second delay as a diagnostic - that fixed it! I'm guessing that the 2nd iteration of the program did not properly detect that it was the second, and the delay is enough to make it work. Here's my /etc/rc.local/
    sleep 15
    /home/mikel/ledary/downdown.py

Follows is the code in mainline script to exit on duplicate.
def CheckForDupProcess(process_name):
    Count = 0
    process_status = [ proc for proc in psutil.process_iter() if proc.name() == process_name ]
    if (len(process_status) > 1):
        print( "already running - quitting")
        exit()
        
if __name__ == '__main__':
    CheckForDupProcess(gProgName)


[20221125]
As mentioned earlier, I originally got 10 strings of 50, and this year got another 10 strings. My original configuration was a grid of 44w x 11h as I really wanted a little more height than 10 rows. Now that I have additional strings, I've decided to go to a complete string per row, so will now have 50w x 20h. In the photo you can see 3 new 50w rows at the top, and a handful of the old 44w rows yet to be torn out and re-done.

The mesh is a piece of plastic deer fencing, 8' high, with roughly 2" squares. Roughly at each junction, a bulb is tied with a vineyard tie (just like the tie on a loaf of bread).

The pink square at the top left is a yoga mat I use to keep from destroying my knees on the cold concrete.

Here's a video of the final result in 2022 - 50w x 20h. I had horizontal smooth scroll working (mostly-sorta) saying "PerennialVintners.com". I also did a vertical line-by-line scroll "Happy holi-days". Oh, and a cute little x-mas tree. The raggedness is greatly improved as this was now tied to a mesh at each bulb., however I tied them where they fell on the line which is not consistent between strings - we'll do better next year. (For 2023 I tied them on actual crosses in the netting which made them fairly consistent.) Note that the white lights in a row across the back are on the top of my vineyard wires, you can see this better in other shots (see 20231116 daylight 2 panel).

Here's a rear view video looking down the vineyard rows. You can see how it faces the highway, with cars going by.


[20221101]
Spent some time on FPP/xLights, but did not get to actually showing a display with it... Went back to messing with my own code version. Sure wish I could use Perl instead of Python!

I've got my matrix set up in my workshop, and have aimed a webcam at it so I can test it from the comfort of my warm office area as opposed to perched on a stool in a cold shop working on a really old really slow computer!

I've added some new items to the test/idle loop. Some of them are interesting enough to need explanation, so see external doc idle loop/test explanations.


[20221027]
Finally getting back to this, hopefully in time for Christmas, with a Thanksgiving weekend installation date.

I really, really hate Python, but have still been unable to find a neopixel library for perl, so am looking at more recognized solutions. Currently investigating Falcon Player (FPP).

This thing is extensive, and appears to be massively powerful - outright amazing! I'll start a new page here for the FPP version of the project.


[20220403]
apt-get install libxext-dev
Solution found here: Techy Things (tech.yippa.ca)

cpan install XML:LibXML
cpan install HiPi - nope, still blows chunks
HiPi perl modules for RPi (hipi.znix.com)
I followed the initial 64 bit directions, got a bad arcitecture error. Tried 32 bit, this seemed to complete. Still didn't get hipi installed though. Tried the cpan install directions, that has gotten it to install, yay!
apt-get update
apt-get install libmodule-build-perl \
libdevice-serialport-perl \
libfile-copy-recursive-perl \
libfile-slurp-perl \
libjson-perl \
libtry-tiny-perl \
libuniversal-require-perl \
libio-epoll-perl \
libimage-imlib2-perl \
libbit-vector-perl \
libxml-libxml-perl \
libwww-perl \
libperl-dev

cpan -i HiPi
Now when I try running my test program which does not call out I2C, it simply tries to initialize and do a test neopixel pattern, I get an error "i2c_write failed with return value -1 at /usr/local/lib/arm-linux-gnueabihf/perl/5.32.1/HiPi/Interface/Seesaw.pm line 263."
At least we're getting into the test program instead of barfing with HiPi not loaded.


[20220401]
Tried spending some time on getting the Perl RPi::WiringPi library working so I can abandon this awful joke of a language - python - yuck.

The cpan install barfs with a bunch of test failures. Looking at the output, I think the tests are actually trying to control the board, and read i/o from it, and interpret the results. Perhaps my configuration is confusing it? Anyways, I'll just do a forced install without the tests and see what happens.
find / -name WipringPi -print
cd /root/.cpan/build/
ls -l
Decide which to use, I'm going with the highest numbered.
cd RPi-WiringPi-2.3633-5
make install
My program is now able to run, we're getting past the no such libary problem. Next is to see if it actually controls the GPIO... Yes, doing a new WiringPi, and a new Pin, he pin cntrol works, yay!

Now trying to get adafruit-neopixel operational. Getting nowhere. Trying HiPi::seesaw...
apt-get install -y libimage-imlib2-perl
cpan install XML::LibXML nope, blows chunks needing XML::LibXML
cpan install Alien::LibXML never mind, this hangs on xmlsoft.org


[20220319]
Ok, I'm back to this project - For the last month or so, I took a detour to do a relay switch box upgrade, see Socket Controller project on this website for that project.

I built a new system on a new SD card (preloaded with noobs, and let it do all it's updates), on a new RPi 4B+ (from Raspberry Pi themselves). I then copied the python program I'd written on the old RPi that had gotten clobbered (see 20211227 below). Of course I always backed up the program itself onto an external server, so even if the SD card had died I wouldn't be screwed! I tried running the old program, and got No module named board error.
pip3 install adafruit-circuitpython-nepixel
All is working now, yay!


[20220128]
My new RPi 4B arrived to replace the killed-by-flooding unit (see below). I tried plugging it in, with my old noobs/display SD card. My Unix config all seems to work, but the display program now blows up with ws2811_init failed with code -3 (Hardware revision is not supported). I'll work on this in the future.

[20220127] Final entry for x-mas season 2021

During the last few days of Dec and first few days of Jan, we had about a foot of snow, and freezing for over a week. This was followed by torrential rainfall, about 6 inches in 24 hours. The sockitbox was not able to handle these conditions. A day or so later, as the rains eased up, the grid stop working, simply no lights. When I opened it up, there was about an inch of water in the bottom of the box. The box was still closed properly so should not have leaked.

I had not seen any significant buildup in previous checks each week or so, so I believe this must be mostly a result of the snow melting as opposed to the heavy rainfall, as we've had significant rain before without this issue. The power supply survived, the wiring is all Ok, the RaspPi did not survive, it's simply dead.

You'll see from the setup photo below, that the Sockit box was simply sitting on a small tabletop, fully exposed to the elements - at one point there was almost a foot of snow on it. A side note, I did observe that there was the same amount of snow on it as on the balcony railing, which means it was not generating significant warmth - this means my power supply is reasonably sized, I'm not holding in excess heat.

Next year I will do something to protect the sockit box, perhaps simply stuff it in a plastic garbage bag, or maybe set it under the table, or place a piece of plywood on top. Here's a video of the final test pattern. It starts with the full alpha/numeric test with scroll, then "Perennial Vintners", and a candy cane red/white stripe. Same as previous plus video some test patterns in other vids below, including horizontal blank and snowstorm. Here's a video of the Alitove SP105E pattern - video made on a cold, rainy, windy night on my cellphone - please forgive.

Oh, and if I was to do it again, I'd go with the 12V instead of the 5V - perhaps there would be less trouble with the dimming strings further down the line that way.


[20211215]
I've finally gotten things mostly working, although I'm very disappointed with the ability to put text on the "screen".

I've simply strung the light strings along a set of horizontal wires to build a grid. Be sure that each row has the same number of bulbs. You will "lose" a few bulbs in the gap between rows (assuming like mine they are a more than one bulb distance apart).

The difficult part is that the length of wire between "bulbs" is very inconsistent, so you cannot get a clean grid this way - which makes lettering too ragged to read. The fix will be strictly mechanical, but right now I've been concentrating on the other facets of the project.

I used a "sockitbox", size "medium" to hold the guts. It's a normal old Raspberry Pi. I originally built it with a CanaKit 3B+, but in the process I managed to kill the UART signal output, so had to replace it, this time with a 4 from Raspberry Pi themselves.

What they don't tell you, is that although these LED strings can connect together in a long line, they won't be able to run that way. I don't know why this happens, the wire between the bulbs appears to be of sufficient gauge to have a long string, but evidently it's not, as the bulbs will be noticably dimmer into the 3rd string, and outright dead by string 4 or so.

My original setup was a plastic power block with Alitove branding (like you have for a laptop) rated at 5V 75W. This was not sufficient. I got two more, which filled up the Sockitbox, and wired them in at each 3 strings - still not sufficient. Bottom line is that each string, at full bright and white, seems to take about 50W. I dumped the block supplies into a box in the garage with a sigh while lamenting $100 wasted, and ordered a MeanWell UHP-500-5 power supply which seems to be perfect (in photo). The 3 blocks together could manage 225W, this one is rated at 400W, takes less space, and costs about the same.

Note that buried under the blue tape is simply a 40 pin connector, plugged into the RPi board, with a ground wire and GPIO 18 (physical pin 12), passed through to the 3 pin connector for the LED string.

One thing I have noticed is that one of my test patterns, which was cribbed from a neopixel demo, is supposed to have a rainbow background. This DOES work when I have a single string on my dining room table, but is a solid green background when outdoors on the "screen". I did not spend additional effort on this yet, so not sure what needs to be done here. I'm guessing adding a transistor to drive the signal line instead of relying on the meek rPi output directly might be the fix.

At each 3 strings, I've had to add a junction in for power, and run in an additional power wire. I bought a box of the same connectors that the strings use, and made custom "Y" connectors that pass the signal wire through and bring in power, then run a wire back to the box. The wire I'm using is 18/3 "max bright led cable", but any decently jacketed for weatherproof 18/3 will do.

In photo, male towards right goes into the end of a string, the female to the left goes to the next string, and the extra jack on the bottom is one of the additional power lines from the box. Note that the green (signal) wire is connected through the string connectors, but is capped off going back to the box. I had already made this power wire as an "extension cord" for the whole string, but that layout wasn't effective.

If I were to start over, I'd simply put a 2-pin version of the same kind of connector onto the extra little wires sticking out at the start of the string, I'm sure that's what they're there for. I'd do this for half the strings, and bring a power wire out to every 2nd string.

Click here for early attempt video. It starts with a "border" test, but I hadn't yet gotten it to blank the "unused" bulbs between strings. You can see how ragged the right edge is due to the inconsistent bulb spacing. The rest of the pattern is simply tests I wrote trying to get to scrolling and such.

Here's a later attempt including lettering. It starts with full on white so as to test the power supply and wiring, you can see I really need to bring in more external power wires as the last row is definitely fainter and yellowish. Currently we have power taps at 2, 4, 6, 8. Follows my business name "Perennial" Vintners, where you can see the ragged look from the ill-spacing. (I had to create the entire character set by hand.) Follows is a snowfall that almost looks nice, and some more learning/test patterns.

As documented below, I gave up on FreeBSD and Perl, and now use Raspbian ("noobs") which came pre-loaded (it's just Linux, so I'm good here), and Python which is a terrible, terrible farce of a language, but - it has NeoPixel suport.

In a nutshell, I build an array by hand of the rows by bulb number so that I can simply loop through them as an array, and not have to worry about the unused bulbs between rows. e.g. first row we use bulb 0 through bulb 39, then there's a 2 bulb gap, then the next row is bulb 42 through 81, etc. Also this array tells us if we're going left-to-right or vice versa with a 1 or -1. This little array is at runtime turned into a single linear array so we can simply index through.

OutputArray = [
[ 0, 39, 1], # 2
[ 42, 81, -1], # 2
[ 84, 123, 1], # 2
[126, 165, -1], # 2
[168, 207, 1], # 1
[209, 248, -1], # 2
[251, 290, 1], # 2
[293, 332, -1], # 2
[335, 374, 1], # 2
[377, 416, -1], # 2
[419, 458, 1], # 2
[460, 499, -1] # 2
]

def buildtranslateary():
idx = 0
for i in range(len(OutputArray)):
if OutputArray[i][2] > 0:
for j in range(OutputArray[i][0], (OutputArray[i][1] + 1), OutputArray[i][2]):
TranslateIndexAry.insert(idx, j)
idx = idx + 1
else:
for j in range(OutputArray[i][1], (OutputArray[i][0] - 1), OutputArray[i][2]):
TranslateIndexAry.insert(idx, j)
idx = idx + 1

def just_fill(r, g, b):
rowlen = ((OutputArray[0][1] - OutputArray[0][0]) + 1)
collen = len(OutputArray) for j in range(collen):
for i in range(rowlen):
dark = (j * rowlen) + i
darkoffset = (TranslateIndexAry[dark])
pixels[darkoffset] = (r, g, b)
pixels.show()
You'll use the neopixel module:
pixels = neopixel.NeoPixel(pixel_pin, num_pixels, brightness=base_bright, auto_write=False, pixel_order=ORDER)

To autostart your program when the RPi boots (so you can run "headless"), be sure to get the program so that it will run simply by invoking it on the command line. You may to have to dork with the "shebang" syntax (the first line in the file with the "#!") in order to get it to kick off the correct python. Then add it to /etc/rc.local, which btw is run as root, which is necessary for this to work. (Python errors with "cannot create mailbox" or some other such useless msg if you try to do the neopixel module without root.)

From here, you're on your own, hope this helped you get going with your project!


[20211114]
A couple of weeks ago, I gave up on FreeBSD for this project, reloaded the SD card with "noobs", and started over following the generic instructions for that install. Overall, that went fairly well. Once installed, I find that "noobs" is really just linux, I was able to set up everything I was hoping for in that environment. Yes, I had to google everything, as the config files are in different places and have different names, but the services I needed are there.


20210328
Continued pounding my head against the wall this afternoon.
Digging through the board.py file, I noticed reference to os.environ('BLINKA_FORCEBOARD'). I poked around in the constants/boards.py and found "RASPBERRY_PI_3B_PLUS", which should be this CanaKit, so I tried:
setenv BLINKA_FORCEBOARD RASPBERRY_PI_3B_PLUS
This does seem to fix the detect.py script (below), but I still get errors from test_leds.py
Error is "ModuleNotFound RPi". When I try to do a pip install rpi-gpio I get a mass of c compilation errors. Giving up for today.
Also found http://github.com/gonzoua/freebsd-gpio

20210320
Loaded microSD with FreeBSD for RPi, sorry, have forgotten the details. Will try to get that here later. Most important! You cannot use a USB stick, you must use the SD card. I've successfully installed FreeBSD 12.2-RELEASE.

Attempting to get python and NeoLights working.
Installed python, got 3.7
Following:
https://learn.adafruit.com/circuitpython-on-raspberrypi-linux/installing-circuitpython-on-raspberry-pi
I don't have 'apt-get', so am skipping that.
I have 'pip', not 'pip3'.
I'm operating as 'root' thus no 'sudo'.
sudo pip3 install --upgrade setuptools
sudo pip3 install --upgrade adafruit-python-shell
pkg install wget
rehash
wget https://raw.githubusercontent.com/adafruit/Raspberry-Pi-Installer-Scripts/master/raspi-blinka.py
python raspi-blinka.py
Says "none detected".
Blinka Exiting due to error: Non-Raspberry Pi board detected. This must be run on a Raspberry Pi
Other website had me do:
pip install rpi_ws281x
This happened Ok some hours ago, but now it's barfing on missing 'c' include files. Looking around, this seems to be a known problem with MacOS. Looks like some decls have been moved around and thus should no longer be looked for in the old no-longer-existing files. I will create empty files as they're called out in hopes this will fix it.
cd /usr/include
touch sys/sysmacros.h
mkdir linux
touch linux/ioctl.h
touch byteswap.h
touch linux/types.h
I give up - now it's asking for linux/spi/spidev.h which I'm sure won't be in other files. Deleted all the above.
More attempts I've stumbled through:
https://learn.adafruit.com/neopixels-on-raspberry-pi/python-usage
This one helped me get it wired. I know the string works as when I bought the string, I also got a little $18 controller that talks to your phone via bluetooth, specifically in order to be able to test it. I have not seen it light in this config, however the first problem is the above software issues.
https://www.youtube.com/watch?v=KJupt2LIjp4


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